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The purpose of this study is to characterize the factors
that influence the fatigue crack growth (FCG) properties of austempered
ductile iron (ADI). These factors include the heat treatment conditions,
mean stress effect, and stress-induced martensitic transformation.
FCG tests using compact tension (CT) specimens were conducted at three
load ratios (R = 0.1, 0.5, and 0.7) for as-cast and two austempered ductile
irons. Fractography and microstructure were analyzed by scanning
electron microscopy (SEM). X-ray diffraction was conducted to determine
the volume fraction of retained austenite. Experimental results show that
as-cast ductile iron has lower FCG rate than ADI at low △K region.
However, as-cast ductile iron has higher FCG rate than ADI at high △K region.
Stress-induced martensitic transformation has been observed to occur at
the blocky retained austenite near the main crack area for ADI specimens.
As ADI-II (austemped at 360℃, 2 hr) has a larger volume fraction
of retained austenite than ADI-I (austemped at 300℃, 3 hr), more amounts
of martensitic transformation have been observed to exist in the ADI-II
specimens. Such difference in the extent of martensitic transformation
resulted in the greater crack closure effect and lower FCG rate at a load
ratio of R = 0.1 for ADI-II in comparison to ADI-I. At higher load
ratios (R = 0.5 and 0.7), the superiority of ADI-II over ADI-I in FCG resistance
became less evident due to the absence of crack closure effect from stress-induced
martensitic transformation. However, the difference in FCG rates
at various load ratios for a given ADI can’t not be explaied simply by
the crack closure effect. This is inferred from the fact that when
the FCG rates are correlated with the effective stress intensity range,
the FCG rate is increased with an increase in load ratio. |