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This study investigated the effects of mean stress on
the low-cycle fatigue (LCF) strength of Custom 450 stainless steels in
different tempers. Uniaxial LCF tests were conducted under strain
control with three strain ratios R=-1, 0 and 0.5 at several strain amplitudes
in cyclic loading. LCF specimens were prepared in three different
tempers, namely solution-annealed (SA), peak-aged (H900), and overaged
(H1150) conditions. The effects of aging treatment on the LCF behavior
are also discussed. Fractography analysis with scanning electron
microscopy (SEM) was applied to determine the LCF failure mechanisms and
fracture initiation sites. Results show that LCF specimens in these three
tempers all exhibited cyclic softening at high strain amplitudes under
a strain ratio of R=-1. At low strain amplitudes, the cyclic softening
is less evident for SA and H900 temper while H1150 temper exhibits cyclic
hardening. Under a strain ratio of R=-1, Custom 450 in H900 temper
has longer LCF life than those in SA and H1150 tempers. However,
this advantage for H900 over SA and H1150 tempers disappeared at higher
load ratios (R=0 and 0.5) due to the greater sensitivity to mean stress
effect in H900 temper. For a given temper at high strain amplitudes,
the LCF lives among the three applied strain ratios did not show significant
differences as a result of the mean stress relaxation effect. However,
at low strain amplitudes, cyclic loading at R=-1 generated the lowest mean
stress levels and longest LCF lives as compared to R=0 and 0.5. The
LCF life data obtained for this precipitation-hardening stainless steel
under various combinations of heat treatment conditions and strain ratios
could be well correlated by a modified Manson and Halford approach and
a modified SWT approach. |