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Abstract¡G

The aim of this study is to investigate the influence of load ratio and frequency on the corrosion fatigue behavior of AISI 347 stainless steel in different environments.  In particular, the high-cycle fatigue (HCF) and fatigue crack growth (FCG) behavior in air, water, NaCl, and H2SO4 solutions under several load ratios and frequencies were made a comparison.  Crack opening levels were also measured in order to characterize the crack closure effects on FCG behavior.  Fractography and microstructural analyses with optical microscopy (OM) and scanning electron microscopy (SEM) were conducted to investigate the corrosion fatigue crack initiation and propagation mechanisms.

Results showed that, for a given cyclic loading condition, the fatigue strength of AISI 347 stainless steel was the lowest in H2SO4 solution followed by NaCl solution.  However, the FCG rates in the given three aqueous environments were almost equivalent and not significantly different from those in air.  These results implied that the initial fatigue cracking stage controlled the HCF life of AISI 347 stainless steel.  An increase in mean stress level resulted in a faster crack growth rate and a shorter fatigue life for AISI 347.   Decreasing loading frequency from 5 Hz to 1 Hz had no significant effect on the corrosion fatigue behavior of AISI 347 stainless steel except in 3.5 % NaCl where greater crack closure effect due to corrosion products was found in the lower frequency.  

A concept of using the range and peak value of the applied loading as the driving force parameters was applied to evaluate the load ratio effects on the HCF and FCG behavior without invoking the crack closure data.  However, the effective stress intensity factor range, DKeff, provided a better means to describe the FCG behavior at various load ratios in the given environments.

     

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